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Better Process Control School

**Now approved for Certified Food Scientist Contact Hours!**

Course Code: LF0703CA17

Better Process Control School

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Dates & Time

Last Held: November 7-9, 2016
8:30am - 4:30pm (Check in time on Day 1: 8:00am)

Next offering tentatively planned for Fall 2017. Registration will open when course date is confirmed.

Description

Student Reviews

Rutgers University

[On Course Instructors Don Schaffner and Karl Matthews]: "Both of these presenters did an amazing job of keeping the material interesting and giving additional fun facts to keep us engaged."

- Meaghan Buchanan,
Quality Control Assurance,
Efco Products

Student Reviews

Rutgers University

"This course is the first step to becoming a processing authority. Overall content is very useful and I learned a lot about aseptic processing."

- Miao Guo,
Food Safety Manager,
PEPSICO

Comply with FDA/USDA regulations while advancing your food processing knowledge

Do you work in a plant that packs and thermally processes low-acid foods and acidified foods in hermetically sealed containers? Could your canned food products be vulnerable to contamination? Better Process Control School provides the training you need to comply with federal regulations, reduce your susceptibility, and minimize your liability.

This course provides essential information on how to effectively control the risks associated with manufacturing commercially-sterile foods, and how to comply with the U.S. laws that exist to prevent public health problems resulting from contamination in canned food products.

FDA and USDA Regulations Addressed by Better Process Control School

This course meets the Food and Drug Administration's (FDA) regulations in 21 CFR 108, 113, and 114, which require that each processor of low-acid and acidified low-acid canned foods (including pet foods) operate with a certified supervisor on hand at all times during processing. It also meets similar regulations and training requirements set forth in the U.S. Department of Agriculture's (USDA) Food Safety and Inspection Service (FSIS) regulations 9 CFR 318.300 and 381.300 for thermally processed meat and poultry products.

Increase Your Knowledge of Food Processing Principles

In addition to satisfying FDA and USDA requirements, Better Process Control School course attendees learn the practical applications of the principles underlying these regulations. You will increase your understanding of key concepts such as thermal processing system operations, microbiological food safety, equipment operations, and acidification and container closure evaluation programs for low acid and acidified canned foods.

BPCS Course Format

The Rutgers University Better Process Control School is approved by the FDA and follows the prescribed course of instruction for certification. After each section of the course is taught, students immediately take the related exam while the information is still fresh in their minds. Scores are provided before the next exam begins. To successfully complete the course, participants must attend all three days and pass the exams with a score of 70% or higher. Participants who meet these requirements become BPCS certified, and they also receive a certificate of training from Rutgers University.

Better Process Control School Video Preview

Better Process Control School: Video Preview
Dr. Don Schaffner provides a quick tip for making processed foods safer.

Better Course Control School: Additional Details

Read more about what to expect at Better Process Control School! Click to expand each section.

Better Process Control School Course Topics

This food safety training course will cover the following topics over three days of classroom instruction:

  • FDA Remarks
  • Microbiology of Thermally Processed Foods
  • Acidified Foods
  • Principles of Thermal Processing
  • Food Plant Sanitation
  • Food Container Handling
  • Records and Recordkeeping
  • Equipment, Instrumentation, and Operation for Thermal Processing
  • Retorts (including Still Steam Retorts, Still Steam Retorts Processing with Overpressure, Hydrostatic Retorts, Continuous Rotary Retorts, and Batch Agitating Retorts)
  • Aseptic Processing and Packaging
  • Container Closures: Double Steamed Metal, Plastic, Glass, Flexible, and Semirigid
Meet Your Better Process Control School Instructors

Don Schaffner, PhD - Distinguished Professor and Extension Specialist, Dept. of Food Science, Rutgers University

Karl Matthews, PhD - Professor, Department Chair, Dept. of Food Science, Rutgers University

Rieks Bruins
Associate Director, Center for Advanced Food Technology (CAFT)
Director, Combat Ration Network (CORANET), DLA ManTech Program

Rieks has been the project manager for various Projects in the areas of Quality Data Management, Manufacturability of Combat Rations, Non Destructive Quality Assurance Testing and Process Optimization. His expertise in retort processing optimization in particular pressure profiles for semi rigid containers is well known. He holds a BS and MS in Mechanical Engineering from the Technical Institute of Twente, Netherlands. Prior to joining CAFT in 1989, he worked eleven years at General Foods Corp. focusing on the development and commercialization of processes for new and improved products.

Here's what students have to say about the Better Process Control School instructional team:

  • "All presenters were very knowledgeable in their area of expertise. Great diversity of background and experience."
    - T. Wright, Associate Process Engineer
  • "Easy to follow/good learning experience."
  • "Knowledgeable, engaging speakers."
  • "Instructors are very friendly and knowledgeable."
Who Should Attend?

This course has been specifically designed for supervisors, quality control technicians, line workers involved in retort operations, aseptic processing and packaging system operators, and container closure inspectors at facilities that produce or handle low-acid and acidified canned foods. It is an is an excellent educational opportunity for mid-level managers and employees of food processing plants that utilize thermal processing. Food safety and quality assurance personnel, individuals who work with canned and flexible packaged food products, academia, and government auditors and inspectors can also benefit from attending this course.

Past attendees have included:

  • Food Safety Officers
  • Food Safety Specialists
  • Food Safety and Regulatory Affairs Manager
  • Food Processing Plant Managers
  • Food Safety Consultants
  • Food Scientists and Food Technologists
  • Quality Assurance/Quality Control Professionals
  • Public Health Professionals
  • Research & Development / Product Development Professionals
  • Staff Engineers
Student Reviews of Better Process Control School

"Obtained detailed knowledge about thermal processing. Learned about retort types, conditions and packaging options. Made me very aware of the processing and its challenges."
- Charles Caligiuri, Senior Seasoning Flavorist / Savory Applications, IFF, NJ

"[Enrolled to] cross train to fill in for co-manager of cannery. Gained a much better understanding of processes [I] was not familiar with."
- D. Vincent Kieffer, QA Manager, The Mushroom Company

"Excellent overview of all topics concerning food manufacturing thermal procedures."
- Brett Logan, Production Supervisor, Conagra Foods, PA

"Very informative. Great instructors."
- Joseph Pagano, Associate Food Technologist, Robertet Flavors, NJ

"[Most useful topics were] the federal regulations, safety precautions [and] food safety aspects. Very informative, interesting, educational."
- Vanessa Varela, Quality Control Specialist, Goya Foods, NJ

"[I gained] an understanding of equipment operation and critical functions of the equipment required to ensure food safety...essential in identifying capable suppliers."
- Contract Manufacturing Account Manager

"[I learned about] microbiology sanitation, aseptic packaging, closures, flexible packaging, and measurement of free chlorine in product contact cooling water."
- M. Battell, Quality Assurance Manager

"[I learned the] differences between FDA and USDA requirements."
- B. Denver, Supervisor

"I learned what back pressure actually is and now I can talk intelligently about it."
- K. Brinkley, Aseptic Process Operator

"[I learned] how pH affects the potency of some disinfectants."
- Quality Control Professional

"I found the breadth of the program useful, not a specific topic. I liked the teaching/testing format in that it forced concentration and attention to the most important parts. The course was well run and the material was covered well."
- C. Branda, Manager, Plant Engineering and R&D

"I gained insight into what the FDA would be looking for during an audit."
- C. Gonzalez, Production Manager

Approved Credits

The November 7-9, 2016 offering of this course was approved for the following credits. We will reapply for similar credits the next time the course runs, but we cannot guarantee credit approval for future offerings.

In addition to 2.1 Rutgers CEUs, this food safety training course has been approved for the following credits:

CERTIFIED FOOD SCIENTISTS:
This program qualifies for Certified Food Scientist (CFS) recertification contact hours (CH). CFS Certificants may claim a maximum of 22.5 CH for their participation in this program. For more information, please visit www.ift.org/certification or email ifscc@ift.org.

HEALTH OFFICERS AND REGISTERED ENVIRONMENTAL HEALTH SPECIALISTS:
Rutgers University, NJAES, Office of Continuing Professional Education has been approved by the New Jersey Department of Health as a provider of NJ Public Health Continuing Education Contact Hours (CEs). Participants who complete this education program will be awarded 22 NJ Public Health Continuing Education Contact Hours (CEs).

Fees
Early Registration Fee TBD  
Registration Fee TBD  

Substitutions are permitted. View cancellation policy.

Meals

Continental breakfast and lunch will be provided to you at no additional cost.

NOTE: If you have any dietary restrictions or food allergies, please alert us at least one (1) week in advance of the course start date so that we can make reasonable accommodations. We cannot guarantee accommodations for special requests made after that time.

Location

GPS systems may not recognize campus addresses. Even if they take you to the correct building, they will not take you to the assigned parking lot. Therefore, we strongly recommend that you use the directions we provide.

University Inn & Conference Center
178 Ryders Lane, New Brunswick, NJ 08901
Directions, Parking Information & Map

Note: Pre-registration is required. We're sorry, but we cannot guarantee a seat, materials or meals for walk-in registrants. Location is subject to change; registrants will be notified in the event of a change.

Register

Sorry, registration is not currently available for this course.

Would you like to be notified when the next offering is scheduled? 
Here are 3 convenient ways to be added to our mailing list:
1. Click here to join our mailing list (please reference "Better Process Control School" or Course Code LF0703) 
2. Call us at 848-932-9271, select option 3
3. E-mail us at ocpe@njaes.rutgers.edu

If you are a Rutgers' Master of Business and Science (MBS) Program student, CLICK HERE for elective options.

Program Questions? Contact Us!

Senior Program Coordinator: Dalynn Knigge, 848-932-7315
Administrative Assistant: Bianca Scardina, 848-932-7316

Attention U.S. Veterans

All of the courses offered by the Rutgers Office of Continuing Professional Education are approved by the New Jersey State Approving Agency for Veterans Training for tuition reimbursement through the GI Bill. For more information about the GI Bill, click here.

View all Rutgers food safety training and food science short courses